Check quincunx couplings before use/application/installation

Quincunx couplings are more and more widely used, but the details of the quincunx couplings are not very clear in many occasions, resulting in high damage rate of the quincunx couplings, bringing a lot of economic losses. The following are the installation tips for the quincunx coupling.

(1) In order to facilitate installation, the two semi-couplings are placed in the 120-150 insulation box or oil tank for preheating, so that the size of the inner hole increases and it is easy to install. After installation, ensure that the shaft head can not protrude the section of the half coupling, and it is better to be flush. Detection of the distance between the two halves of the coupling: along the two sides of the flange of the half coupling measured 3~4 points of reading average, and the length of the length and the sum of the measured size of the two diaphragm group, the error should be controlled within 0~0.4mm. Our company specializes in the production of diaphragm coupling

(2) before installation should first check whether the prime mover and the working machine two shafts are concentric, whether there are wrapping paper and collision on the surface of the two shafts, whether there is debris in the inner hole of the two half couplings of plum type coupling, whether there is collision on the edge of the inner hole; If there should be shaft, half coupling clean up, collision with a fine file. Then check whether the diameter and length of the inner hole of the two semi-couplings are consistent with the diameter of the prime mover, the working machine and the shaft extension length. General selection, let the prime mover and working machine end half coupling length is less than its shaft extension length 10-30mm as well.

(3) alignment: use dial gauge to detect the two half coupling flange section and outer circle runout, when the outer circle of the flange is less than 250mm runout value should not be greater than 0.5mm; When the outer circle of the flange is greater than 250mm, the runout value should not be greater than 0.08mm.

Plum coupling is a kind of elastic coupling, widely used in the field of pulverized coal machine transfer, large amount, simple use and low price, widely loved by customers. Quin-shaped elastic coupling: the working principle is to install a whole quin-shaped elastic ring between the convex claws of two half couplings of the same shape, in order to realize the connection of the two half couplings. The material mainly has cast steel and 45# steel two kinds of material; The connection form has keyway connection, fixed screw connection, clamping connection, or the combination of the two forms of connection. Axial insertion mounting. If radial installation is required, flange type can be made to transfer power through the extrusion between the claw and the elastic ring, and the elastic deformation of the elastic ring compensates the relative offset of the two axes to achieve vibration reduction and buffering. With keyway type, clamping type, elongated type, flange type and many other types to choose from.

Plum elastic coupling is a better choice for the general use of transmission parts for transportation, storage and use of environmental data: impact and vibration, ambient temperature and humidity range, oil, solvent, corrosive liquid, steam, sand, dust, salt water and radiation, etc.

The expected offsets between the connected axes: the allowable general and offset peaks for angular, radial, and axial operating conditions, the allowable general and offset peaks for operating and stopping conditions, and the effect of temperature changes.

Once the quincunx elastic spacer is damaged or fails, torque transmission is not interrupted, while the metal claws of the two bushings mesh together to continue to transmit torque, which is likely to cause problems with the system. It is a great advantage of this coupling to choose suitable material of quincunx elastic spacer according to actual application. Different hardness and temperature bearing force allow customers to choose suitable material to meet the performance standard of practical application.

Plum coupling is a very common application of the coupling, also called claw coupling, is composed of two metal claw plate and an elastic body. Elastomers are usually made of engineered plastics or rubber. The life of an elastic coupling is also the life of elasticity. Since elasticity is obviously strained by compression. Ordinary elastomers have a life span of 10 years. Because elasticity has the function of buffering and damping, it is used more in the case of strong vibration. The performance temperature of the elastomer, which determines the operating temperature of the coupling, is generally -35 to +80 degrees. Now we will talk about the method of choosing the plum coupling.